Mechanical (Fabrication and Welding) Engineer

Job description

Job DescriptionPosition: Mechanical (Fabrication & Welding) Engineer – Paper MachinePosition OverviewResponsible for managing, engineering, and supporting fabrication and welding activities related to Paper Machine equipment and mechanical systems. The role ensures the reliability, availability, and integrity of mechanical components through proper fabrication, repair, modification, and improvement activities in accordance with engineering standards, safety requirements, and operational needs.Key Responsibilities1. Fabrication & Welding EngineeringDevelop and review fabrication and welding work plans for Paper Machine equipment, including structural components, piping, frames, supports, and mechanical parts.Provide technical guidance related to welding processes, material selection, welding procedures, and fabrication methods.Prepare and review engineering drawings, welding procedures, fabrication sketches, and technical specifications.Ensure fabrication activities comply with applicable standards, quality requirements, and safety procedures.Support modification, repair, and improvement projects for Paper Machine mechanical equipment.2. Paper Machine Mechanical Reliability SupportProvide technical support for mechanical issues related to Paper Machine equipment such as:Dryer section componentsPress section equipmentWire section componentsRoll assembliesFrames and structuresPiping and mechanical supportsRotating equipment interfacesAnalyze equipment failures related to fabrication defects, welding cracks, deformation, corrosion, and mechanical damage.Develop corrective actions and improvement recommendations to prevent recurrence.3. Maintenance & Shutdown SupportSupport maintenance activities, major shutdowns, and turnaround projects related to fabrication and welding scope.Develop work scopes, material requirements, manpower requirements, and execution plans.Coordinate with maintenance teams, contractors, and operations teams to ensure safe and effective execution.Monitor fabrication quality, welding execution, dimensional accuracy, and installation activities during shutdown.4. Engineering Improvement & Project SupportParticipate in mechanical improvement projects to enhance Paper Machine reliability, efficiency, and safety.Support equipment modification projects including design review, fabrication, installation, and commissioning.Identify opportunities for cost reduction, life extension, and reliability improvement.5. Quality Control & InspectionPerform inspection and verification of fabrication and welding activities.Ensure compliance with welding quality requirements, including:Welding procedure qualificationWelder qualificationWelding inspectionMaterial traceabilityDimensional inspectionCoordinate with QA/QC team for non-destructive testing (NDT) activities such as:Visual Testing (VT)Dye Penetrant Testing (PT)Magnetic Particle Testing (MT)Ultrasonic Testing (UT)6. Safety & ComplianceEnsure all fabrication and welding activities follow company safety standards and permit-to-work procedures.Promote safe working practices during workshop and field execution activities.Participate in risk assessment (JSA/HIRA) for fabrication and mechanical work activities.Required QualificationsEducationBachelor Degree in Mechanical Engineering or related field.ExperienceMinimum 5–10 years of experience in mechanical engineering, fabrication, welding, or maintenance engineering within heavy industries.Experience in pulp & paper industry, especially Paper Machine maintenance, is highly preferred.Experience supporting shutdown, modification, and mechanical improvement projects.Technical CompetenciesStrong knowledge of welding processes:SMAWGTAW/TIGGMAW/MIGFCAWUnderstanding of welding defects, inspection methods, and repair techniques.Knowledge of mechanical fabrication processes:CuttingMachiningBendingStructural fabricationPiping fabricationAbility to read and interpret mechanical drawings and P&ID.Knowledge of mechanical materials, metallurgy, corrosion, and failure analysis.Familiarity with rotating equipment and Paper Machine components.Knowledge of engineering standards (ASME, AWS, API, ISO) is preferred.Behavioral CompetenciesStrong analytical and problem-solving skills.Good communication and coordination skills.Ability to work independently and lead technical discussions.Strong commitment to safety and quality.Able to work under pressure during shutdown and critical maintenance activities.